Customised Hats

Create YOUR OWN custom hats

We design & supply quality trucker and cotton hats to suit all your needs.


  • Acrylic or cotton 
  • Low, medium or high profile 
  • Mesh back or covered in
  • Make great client gifts or uniforms

Product variants:

  • Sizing: Kids, Low, Medium and High-Profile Mesh back Trucker hats and low/ medium profile fully covered in cotton hats
  • Design: With 2 side stripes, 2 crossed stripes and no stripes
  • Additional Extras: Embroidery, prints, labels
  • Back Closures: Snap back, Velcro, Flex-fit and Sliding buckles

Minimum order quantity is 30 hats in the same style, design & colour combination.

The profile is the depth of the hat measured at two locations. From the bottom of the mesh in the centre of the hat over top button to the bottom of the mesh of the other side and from the highest point on the front panel of the hat to where it meets the brim.

Front profile measurements:

  • High Profile: 9.5cm
  • Medium Profile: 9cm
  • Low Profile: 8.5cm
  • (with 0.5cm variation)

If you are unsure of what profile would best suit you, please discuss with us and we will point you in the right direction. We would recommend getting a crown and mesh measurement of any hats you like and then we will know which profile and factory option would best suit your needs.

Acrylic is very hardy and durable. It is suited to dirty, hands-on, outdoor type industries although has a smaller colour range. Cotton has hundreds of colour options and is a little softer. Cotton can be great if you have particular colours in mind or need to have certain colours to match your branding.

Approximately 60 days from the time of ordering.

Sample Hat Manufacture & Photo: 12-15 Business days

Bulk Order Manufacture: 30 Business days

Shipping: 10-15 Business days

* Please note this is an estimate only. We go to great lengths to ensure that your customised hats will arrive before you need them however sometimes things completely outside of our control may alter manufacture or delivery times. If you are slow in getting back to us about confirming details of your order, this may also delay the process.

File types EPS, AI or PDF are preferred and create the best results, however we will endeavour to work with whatever you have. If you don’t already have a logo we also offer a design service.

Photos of a sample (or a deconstructed version of your sample depending on order size) of your product will be provided with your order. You can elect to ship the sample for viewing in person at your expense.

Orders cancelled after initial confirmation and payment will incur fees. Some changes to your order after the sample is viewed may require a modification fee.

You can have as little or as much say in the design of your hats as you wish. You can design your own on our online hat builder, provide us with your logo and give instructions to what you want or you can leave it up to us and we will provide some design options for you to look at and alter to suit yourself.

As your order is completely custom, we require full payment upfront before manufacture begins…

Your order is completely customised to you and once you have paid and signed off on the order, and the manufacturing process has started we cannot refund your order. Should there be faults with your order we will replace or organise compensation depending on the problem.

Interested in ordering your own branded trucker hat merch? Contact us through the form below to get started: